AI-Biomass Analyzer

Continuous
fuel analyzer in biomass plant

Real-time monitoring with state-of-the-art sensors and our AI platform.

The challenge

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01 Biomass’ characteristics

Constant variations in humidity, size and PLC. Changes in fuel are not detected in time to make decisions.

02 Blind spot

Current control based on spot and deferred sampling. Lack of visibility between receipt of material and its entry into the boiler.

03 Impact on furnace

Loss of thermal efficiency and combustion stability. Reactive operation. Wear and tear on critical components.

Advantages

Smart measurement, easy integration

Our advanced system, combined with AI-based analytics, allows us to characterize fuel in real time, providing detailed information for process control and optimization.


Variables measured in real time

Humidity

Instantaneous humidity average (%)

Calorific power

Estimated lower calorific value – PCI (MJ/kg)

Volumetric flow rate

Biomass volumetric flow rate (m³/h)

Alerts

Alarms for significant deviations in quality


Integración directa en control

Real-time data

Data delivery via standard process signals
(4–20 mA)

Easy integration

Native integration into existing DCS/SCADA systems

Visualization

Display and use like any other
plant sensor

AI-Biomass Analyzer

It is our real-time continuous fuel monitoring product installed directly on the main feed belt. Based on state-of-the-art sensors and our AI platform.

  • 100% material visibility

    • Complete scanning of incoming biomass, not based on spot samples
    • Elimination of blind spot between reception and burning

  • Automatic real-time analysis

    • Humidity
    • LCV estimate
    • Volumetric flow rate

  • Industrial technology

    • Hyperspectral vision
    • LIDAR sensors
    • IA Visual algorithms

  • Operating result

    • Advance adjustment of the operation
    • Reduction of energy losses, wear and tear, and operational risks

AI-BIOMASS ANALYZER

4 keys to optimize your operations

Optimize operations with continuous, reliable real-time fuel information, enabling improved efficiency, reduced variability, and data-driven decision making.

Preventive control of the combustion process

– Quality information on fuel before it enters the boiler.
– More proactive and less reactive operation.

Combustion optimization

– Advance adjustment of fuel and air from the control room.
– Greater running stability.
– Improved thermal efficiency.

Preservation of critical equipment

– Reduction of thermal shocks.
– Less wear on refractories due to biomass inputs with variable moisture content

Better operational planning and logistics

– Knowledge of actual energy autonomy on tape.
– Planning based on available energy, not just physical volume.

Frequently Asked Questions

  • How does the system guarantee readings in environments with high levels of dust and airborne particles?

    Pixelabs’ hardware is specifically designed for demanding industrial environments. AI algorithms are trained to filter out environmental visual interference, ensuring that the processed data corresponds exclusively to the fuel on the conveyor belt.

  • What happens if the type or mix of biomass supplied changes?

    Our technology does not depend on a fixed color or shape, but rather on the chemical and physical signature of the material. When changes occur in the fuel mix, the system detects the variation. Thanks to the included support service, our team can remotely readjust the models to maintain accuracy levels without the need for further physical intervention.

  • Does the system require a plant shutdown for installation?

    No. The support structure design is non-intrusive and is installed ‘on top’ of the existing conveyor belt. Mechanical assembly and wiring tasks are coordinated to be carried out during routine maintenance windows or scheduled technical shutdowns, with an intervention time on the line of less than 6 hours.

  • How does the Pixelabs signal integrate with our current control system (DCS/SCADA)?

    Integration is native and straightforward. The system delivers variables (humidity, volume, and PCI) via 4-20mA current loops or standard protocols such as Modbus. This allows the plant system to receive the information as if it were any other process sensor.

  • Does this system replace laboratory tests?

    No. The Pixelabs system acts as a real-time process control tool, analysing 100% of the fuel. Real-time measurement is highly accurate and correlates well with laboratory results, but it is not intended to replace detailed testing of small quantities of material using industry-standard analytical methods. Both systems provide positive feedback for improved plant performance.

  • What is the estimated service life of the system and its maintenance requirements?

    The system is built with highly durable industrial-grade components. Preventive maintenance is limited to cleaning the external protections of the equipment and optics, and replacing bulbs if they burn out. At the software level, the system evolves through remote updates included in the support plan, ensuring that the technology never becomes obsolete, as well as through periodic recalibrations described in a Technical Annex to the product.

Get a closer look to AI-Biomass Analyzer and discover how our product will improve your business

Still have questions about the product? Schedule your demo with our experts
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(1)The data reflects how our client currently uses the system. Keep in mind that this information is shared based on mutual understanding. We’ve also estimated potential cost savings using details from our clients, keeping everything within the agreed terms and conditions. We recommend contacting us for detailed information. (2) This is a simplified explanation of the product’s functionality and may not fully represent the complete process involved. These representations are intended for the purpose of clarity and ease of understanding. We recommend contacting us for detailed information. (3) All images used in this website are for illustrative purposes only.

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